How to ensure accurate glue injection in origami glue injection production line?

In the field of filter manufacturing, precision and efficiency are crucial. One of the most critical aspects of the filter production process is to ensure accurate and uniform glue application during assembly. The origami glue injection production line provided by Dahe Intelligence is an advanced filter production equipment designed to apply glue to filter paper precisely to ensure consistent bonding throughout the production process. The production line has a hot melt glue machine, dual independent glue sprayers, and an advanced control system. In this article, we will gradually analyze the key factors of glue injection accuracy in the origami glue injection production line, the technology behind the system, and the best practices to ensure consistent results.

Origami Glue Injection Production Line Work Overview

The entire origami glue injection production line comprises nine parts: an automatic feeding device, tension control device, creasing roller mechanism, slitting mechanism, gluing mechanism, fan cooling device, wave receiving mechanism, conveying mechanism, and glue machine. First, the roll filter material is threaded with an inflatable shaft, and the filter material is placed on the material rack through the swing arm of the feeding device. The operator sets the tension value of the tension controller according to the tensile strength of the filter material and pulls the head of the filter material to the creasing roller mechanism through the tension roller of the tension control device for creasing. The operator sets the speed ratio between the traction roller and the creasing roller servo motor according to the folding height of the product and pulls the filter material with the creasing marks to the slitting mechanism.

Then, the operator adjusts the slitting knife according to the product’s width. The slitting knife cuts the filter material with the creasing marks into several parts without separating them from each other. The operator pulls the filter material with the equal parts cut to the gluing mechanism. After gluing, the cooling device solidifies the hot melt glue, and then the wave-receiving mechanism receives and shapes it. Finally, it is output outside the machine through the conveying mechanism to complete the folding and gluing process of the filter material.

origami glue injection production line 2

Adjust the distance to achieve accurate glue injection.

A key factor in ensuring accurate glue injection on the origami glue injection production line is the ability to adjust the distance between the glue gun and the filter paper. The Origami Glue Injection Line has a system that can adapt this, giving manufacturers the flexibility to fine-tune glue applications for various filter sizes and shapes.

The glue gun is connected to the cylinder, bevel gear, and lead screw. By turning the hand wheel, they can adjust the distance between the glue gun and the filter paper, ensuring that the glue is applied exactly where needed. This adjustment is critical to preventing problems such as uneven glue distribution or glue splatter, which can cause defects in the final product. In addition, manufacturers must make adjustments based on the size and thickness of the filter paper for optimal performance. By making these fine adjustments, they ensure that each filter paper receives the right amount of glue in the right place.

Controlling the Speed ​​of the Origami glue injection production line Ensures Glue Injection Accuracy

Speed control plays a key role in the Origami Glue Injection Production Lines, allowing manufacturers to synchronize the folding and conveying speeds to ensure that the glue injection process aligns with the movement of the filter paper. The line’s display provides an intuitive interface for adjusting the folding and conveying speeds. By synchronizing these speeds, manufacturers ensure that glue applies correctly during filter production. This synchronization helps prevent problems such as using glue too early or too late, resulting in uneven bonding or poor filter quality. Additionally, controlling the spacing between the sheets is critical to achieving accurate glue dispensing. By setting the correct spacing, manufacturers ensure that glue applies evenly to the surface of the filter, preventing gaps or overlaps that affect the final product’s performance.

Precise dispensing with independent glue spraying systems

The origami glue injection production line features two independent glue dispensing systems, each designed to apply glue precisely and controlled. These systems connect to the hot melt glue machine and use solenoid valves to regulate the glue flow, ensuring they apply the right amount of glue at the right time.

One of the benefits of using independent glue dispensing systems is the ability to customize the dispensing pattern for different sizes and types of filters. By independently controlling each dispensing system, manufacturers can achieve more accurate glue coverage, especially when dealing with filters that require specific bonding patterns or configurations. In addition to providing greater flexibility, independent glue dispensing systems also help minimize the risk of errors or inconsistencies.

Monitoring and troubleshooting for accurate glue dispensing

Maintaining accuracy in glue dispensing requires constant monitoring and adjustment. The origami glue injection production line has an advanced monitoring system that provides real-time feedback on the process’s performance. These systems enable manufacturers to track key metrics, such as glue temperature, flow rate, and spray coverage, ensuring the system operates optimally.

In addition to monitoring, troubleshooting also plays a vital role in maintaining accurate glue injection. If problems arise, such as irregular glue application or misaligned glue guns, operators can quickly identify and resolve the issues to minimize production interruptions. The system’s intuitive interface makes it easy to adjust settings, troubleshoot errors, and fine-tune the glue injection process, ensuring the production line remains efficient and accurate.

Monitoring and troubleshooting for accurate glue dispensing

Achieving High-Precision Glue Injection in Filter Production

The origami glue injection production line provided by Dahe Intelligence has various features, including adjustable glue gun distance, speed control synchronization, and independent glue spraying systems, all contributing to accurate and efficient glue injection. Manufacturers can optimize their origami glue injection production lines and improve product quality by implementing the necessary adjustments and safeguards.

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